Earlier Scenario in Automation

In earlier days Automation was based on.

Manual Control

  • in Manual Control all the action related to process control were taken by operators.
Drawbacks

  • Possibilities of human errors & consequently its effect on quality of the final product.
  • The production, safety, energy consumption and usage of raw material are all subject to the correctness & accuracy the human action.

Pneumatic Control

  • Industrial Automation  with its machine & process control, had its origin in the 1920s with the advent of "Pneumatic Controllers".
  • Actions were controlled by a simple manipulation of pneumatic valves, which in turn were controlled by relays & switches.
Drawbacks 

  • Bulky & Complex System
  • Involves lot of rework to implement control logic
  • Longer project duration

Hard Wire Logic Control

  • The contactor & Relays together with hardware timers & counters were used in achieving the desired level of automation.

Drawbacks

  • Bulky Panels
  • Complex Wiring
  • Longer Project duration
  • Difficult Maintenance & Troubleshooting 

Electronic Control Using Logic Gates

  • In 1960s with the advent of electronics, the logic gates started replacing the relays & auxiliary contactors in the control circuits.
  • The hardware timers & counters were replaced by electronic timers.

Advantages

  • Reduced space requirements
  • Energy saving
  • Less maintenance & greater reliability

Drawbacks

  • Change in control logic not possible.
  • Longer project duration.

Last modified: Thursday, 14 November 2019, 3:22 PM